Lichtenburg Nut Company Business Plan — Implementation Roadmap

The phases from plant construction and commissioning to full volume, dependencies and the gate at each stage.

Section 21 of 37

Implementation Roadmap

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Twelve months from financial close to first commercial despatch
Figure 1. Twelve months from financial close to first commercial despatch

20.1 Workstreams and milestones

Table 46. Implementation roadmap by workstream

Phase

Months

Key activities

Milestone

Dependency

Pre-close

minus 6 to 0

Anchor private label contract negotiated and signed; APSS application submitted; executive appointments; site lease agreed; equipment specified and quoted

Financial close with all conditions precedent satisfied

The anchor contract is the binding constraint; without it, close should not proceed

Construction

1 to 8

Site handover; food-grade fit-out and civils; equipment procurement with forward cover; utilities including solar and standby generation

Building complete and ready for plant installation, month 7

Municipal approvals; equipment lead times of 16 to 24 weeks on the roasting and milling train

Installation

5 to 11

Process plant installation; filling and packing lines; laboratory fit-out; IT, ERP and warehouse management

Mechanical completion, month 11

Building completion; imported equipment delivery

Commissioning

9 to 13

Water and product trials; recruitment and training; FSSC 22000 implementation; trial production and customer sample approval

First commercial despatch, month 13

Certificate of Acceptability; customer sample approval

Supply establishment

2 to 12

Grower contracting for the first season; intake infrastructure commissioning; first in-shell receipts

1,200 t of in-shell received and stored by month 12

The September to November contracting window; missing it delays production by a full season

Ramp

13 to 24

Private label and bulk volume build; second shift phased in; industrial account development

1,180 t and EBITDA break-even reached in month 18

Plant reliability; customer conversion

Brand launch

20 to 30

Tsala listings, artwork, trade activation and regional distribution

Own brand at 12% of volume by end of Year 2

Follow-on equity tranche drawn in month 26

Phase 2

37 to 43

Snack nut roasting, seasoning and packing line; warehouse extension; additional silo capacity

Snack nut production from month 43

Funded from operating cash flow and the revolving facility

Phase 3

73 to 79

De-bottlenecking of the roasting and milling train to 4,800 t nameplate

Capacity available for Year 7 volume

R30m committed expansion tranche drawn in month 74

20.2 Critical path

The critical path runs: anchor contract signature (month minus 4) to financial close (month 0) to building completion (month 7) to plant installation (month 11) to Certificate of Acceptability and trial production (month 12) to first commercial despatch (month 13). Two items sit on the path with limited float and warrant particular attention.

  • Equipment lead time. The roasting, blanching, colour sorting and milling train carries a 16 to 24 week lead time and must be ordered by month 2. Late ordering pushes mechanical completion beyond month 11 and risks missing the retailer range review cycle.
  • The grower contracting window. Contracts for the first season must be concluded between September and November. A close date that misses this window delays first intake by a full year, which the plan cannot absorb. This is the single strongest argument for closing before the end of the first quarter of the calendar year.
  • FSSC 22000 certification. Certification cannot precede a period of documented operation. The plan assumes certification between months 9 and 14 with first retail despatch in month 13, which is tight. Industrial and institutional customers may accept supply on a documented HACCP system pending certification; national retailers generally will not.