Karoo Harvest Produce — Products & Production Plan

The farm will cultivate three principal onion varieties to diversify market exposure and optimise revenue across multiple sales channels:

Karoo Harvest Produce (Pty) Ltd Business Plan › Products & Production Plan

Section 5 · Business Plan

Products & Production Plan

The farm will cultivate three principal onion varieties to diversify market exposure and optimise revenue across multiple sales channels:

5.1 Product Range

The farm will cultivate three principal onion varieties to diversify market exposure and optimise revenue across multiple sales channels:

Product Allocation Target Market Expected Price (R/kg)
Brown Onions (Texas Grano type) 65% (65 ha) Fresh markets, supermarkets R4.50 – R5.50
Red Onions (Star type) 20% (20 ha) Retail, food service R5.50 – R7.00
White Onions 15% (15 ha) Processing, export R4.00 – R5.00

All products will be graded and packed according to South African Agricultural Product Standards (APS) regulations. Export consignments will additionally comply with GLOBALG.A.P. certification requirements.

5.2 Farm Layout & Land Allocation

Land Use Area (ha) Purpose
Onion Production 100 Commercial onion cultivation under irrigation
Crop Rotation 20 Lucerne, wheat, or green manure cover crops
Infrastructure 8 Pack house, cold storage, offices, staff housing
Roads & Firebreaks 5 Internal farm roads and safety infrastructure
Buffer / Reserve 7 Expansion reserve and environmental buffer
TOTAL 140 Total farm footprint (120 ha cultivated)

5.3 Production Methodology

The production system will employ precision agriculture principles to maximise yield quality and resource efficiency:

Planting & Cultivation

  • Seedling Propagation: Onion seedlings will be sourced from certified nurseries (Hygrotech or Klein Karoo Seed Marketing) to ensure genetic uniformity and disease-free planting material.

  • Precision Planting: Mechanical transplanting at optimal plant densities (350,000–400,000 plants per hectare) using GPS-guided planting equipment.

  • Fertigation: Nutrient delivery through the drip irrigation system, enabling precise NPK application based on weekly soil and leaf tissue analysis.

  • Integrated Pest Management (IPM): Proactive scouting programme with biological controls as first-line defence, supplemented by targeted chemical applications only as required.

Expected Yield Profile

Metric Conservative Base Case Optimistic
Yield per hectare 55 tonnes 72 tonnes 85 tonnes
Total production (100 ha) 5,500 tonnes 7,200 tonnes 8,500 tonnes
Marketable percentage 82% 88% 92%
Marketable output 4,510 tonnes 6,336 tonnes 7,820 tonnes

Post-Harvest Handling

Post-harvest operations are critical to product quality and shelf life. The Company will invest in modern curing, grading, and cold storage infrastructure:

  • Field Curing: 10–14 day natural curing in windrows to reduce moisture content and develop protective outer skins.

  • Mechanical Grading: Automated grading line capable of processing 15 tonnes per hour, sorting by size, weight, and external quality.

  • Cold Storage: 2,000-tonne capacity controlled atmosphere facility maintaining 0–2°C and 65–70% relative humidity for up to 6 months storage.

  • Packaging: Automated packing into 7kg, 10kg, and 25kg bags for different market channels.

5.4 Production Cycle Timeline

The annual production calendar follows a two-crop rotation system to maximise annual output and spread seasonal risk:

Activity Crop 1 (Main) Crop 2 (Second)
Seedling Preparation January–February July–August
Land Preparation February–March August–September
Transplanting March–April September–October
Growing Period April–August October–January
Harvesting August–September January–February
Curing & Grading September–October February–March
Market Sales October–March March–August

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