Kasi Prime Butchery — Operations Plan

Meat will be sourced exclusively from licensed abattoirs and distributors regulated by the Department of Agriculture, Land Reform and Rural Development under the Meat Safety Act (Act 40 of 2000). The supply chain strategy prioritises freshness, cost efficiency, and supply reliability through…

Kasi Prime Butchery (Pty) Ltd Business Plan › Operations Plan

Section 9 · Business Plan

Operations Plan

Meat will be sourced exclusively from licensed abattoirs and distributors regulated by the Department of Agriculture, Land Reform and Rural Development under the Meat Safety Act (Act 40 of 2000). The supply chain strategy prioritises freshness, cost efficiency, and supply reliability through…

Supply Chain Management

Meat will be sourced exclusively from licensed abattoirs and distributors regulated by the Department of Agriculture, Land Reform and Rural Development under the Meat Safety Act (Act 40 of 2000). The supply chain strategy prioritises freshness, cost efficiency, and supply reliability through a multi-supplier approach.

Primary beef and lamb supply will come from Gauteng-based abattoirs offering next-day delivery of carcass and primal cuts. Chicken will be sourced from major poultry processors at wholesale rates, with a minimum of two approved suppliers to ensure continuity. Pork will be procured through certified pork suppliers, with particular attention to the cold-chain given pork’s sensitivity to temperature variation. All suppliers must provide certificates of compliance, and every delivery will be temperature-checked on arrival.

Cold Chain Protocol

Cold-chain integrity is the foundation of both food safety and profitability (since spoilage directly erodes margin). Kasi Prime Butchery will implement a comprehensive cold-chain protocol covering every point from receiving dock to customer hand-off. Receiving temperatures must not exceed 4°C for fresh meat and -18°C for frozen products. The walk-in cold room will be maintained at 0–2°C with digital temperature monitoring and SMS alerts for any deviation. Display counter temperatures will be maintained at 2–4°C and checked hourly. A backup generator will provide uninterrupted cold-chain protection during load-shedding, with automatic switchover within 30 seconds of power loss.

Waste Management & Shrinkage Control

Meat shrinkage and waste represent one of the biggest threats to butchery profitability. Industry average waste rates of 3–5% are common in poorly managed operations. Kasi Prime targets a maximum waste rate of 2% through several mechanisms: daily production planning aligned to sales forecasts rather than maximum capacity, a first-in-first-out (FIFO) inventory system with date labelling, afternoon markdowns on products approaching their sell-by window, strategic use of trim and offcuts in boerewors production and mince, and relationships with pet food manufacturers for any remaining waste.

Staffing Plan

The staffing plan is designed for operational efficiency while maintaining the high service standards that township customers expect. Each role is critical — there is no fat in this structure.

Position Number Monthly Salary Annual Cost Key Responsibilities
Store Manager 1 R18,000 R216,000 P&L ownership, supplier relations, staff management
Head Butcher 1 R15,000 R180,000 Cutting, portioning, quality control, training
Assistant Butcher 1 R10,000 R120,000 Cutting support, braai pack assembly
Sales Assistants 2 R7,500 each R180,000 Customer service, counter sales, display
Braai Pack Specialist 1 R8,500 R102,000 Pack assembly, marination, display
Cleaner/General Worker 1 R5,500 R66,000 Hygiene, cleaning, stock movement
Security Guard 1 Outsourced R48,000 Premises security, cash protection
TOTAL 8 R72,000/month R912,000

Equipment Register

Equipment Quantity Unit Cost Total Lifespan
Walk-in cold room (15m²) 1 R220,000 R220,000 15 years
Curved glass display counter (3m) 1 R180,000 R180,000 10 years
Meat band saw 1 R45,000 R45,000 8 years
Commercial mincer 1 R35,000 R35,000 8 years
Meat slicer 1 R25,000 R25,000 8 years
Digital platform scale 2 R8,000 R16,000 5 years
Vacuum sealer 1 R12,000 R12,000 5 years
Stainless steel prep tables 3 R6,000 R18,000 10 years
Backup generator (8kVA) 1 R65,000 R65,000 10 years
POS system + card terminal 1 R45,000 R45,000 5 years
CCTV system (8 cameras) 1 R25,000 R25,000 5 years
Chest freezer (500L) 2 R8,000 R16,000 8 years
Delivery vehicle (used bakkie) 0 Lease later R0
TOTAL EQUIPMENT R702,000

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