Mainstreet Brick Business Plan — Key Assumptions

Every volume, price, cost, capital and funding assumption behind the model, stated so a funder can test each one independently.

Key Assumptions

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  • 21.1 Volume, price and margin
  • 21.2 Cost, capital and funding

21.1 Volume, price and margin

Assumption

Year 1

Year 5

Basis

Installed capacity

1 345 000 units a month

1 345 000 units a month

Two shifts on a semi-automatic static hydraulic press

Capacity utilisation

66.0%

96.0%

Below cash break-even in Year 1 by design

Units produced

10.65 million

15.49 million

Across four products at the modelled mix

Breakage and rejects

3.0% of production

3.0% of production

Material consumed, no sale realised

Stock brick price

R1.85

R2.29

Ex-works; escalated 5.5% a year

M140 block price

R8.60

R10.66

Ex-works; escalated 5.5% a year

Cement price escalation

7.5% a year

7.5% a year

Two points above the selling price escalation

Aggregate escalation

6.5% a year

6.5% a year

Delivered pricing

Gross margin

32.8%

29.2%

Compresses 3.6 points on the escalation spread

Cement as a share of revenue

28.2%

29.8%

The single largest controllable input

Bad debt provision

1.5% of revenue

1.5% of revenue

A deliberate charge against contractor default

21.2 Cost, capital and funding

Assumption

Value

Basis

Operating costs, Year 1

R9.60 million

82.7% of Year 1 gross profit; ten line items detailed in Appendix B.3

Salaries and wages

R3.48 million escalating at 6.5%

Approximately 34 permanent positions at full production

Electricity and utilities

R1.32 million escalating at 9.0%

Three-phase supply for press, mixer and compressors

Delivery and vehicle running

R1.56 million escalating at 7.5%

An 8-tonne truck with crane; the 100 km radius constraint

Capital budget

R18.41 million

Plant, mobile equipment, yard, professional fees, inventory and working capital

Committed working capital facility

R1.80 million at 12.5%

Beyond the capital budget; total funding R20.21 million

Depreciation

R1 506 400 a year

10-year straight line on R15.06 million of plant and equipment

Equity

R6.30 million

31.2% of total funding; ordinary shares

Development finance

R8.50 million at 11.5%

7-year term with a twelve-month capital moratorium

Equipment finance

R3.61 million at 13.0%

5-year amortising, secured on plant and vehicles

Debtor days

40 days

One day is R174 000 at Year 5 revenue

Creditor days

35 days

Trade payables against materials and operating costs

Raw material stock

25 days

Cement and aggregate on hand

Corporate tax

27%

Year 1 assessed loss carried forward and set off in Years 2 and 3

Discount rates

16.5% project, 20.0% equity

Start-up manufacturing risk in a cyclical sector

Exit multiple

3.5 times Year 5 EBITDA

The project clears its hurdle only at 4.0 times and above

Next section22. Conclusion