Precision Coachworks Business Plan — Management and Governance

The team at maturity, why estimating and workflow control decide the outcome, and the governance an accredited repairer must demonstrate.

Management and Governance

Jump to section

Role

Number at maturity

Responsibility

Timing

Managing director

1

Strategy, funding, insurer and manufacturer relationships, accreditation

From inception

Production manager

1

Workflow, cycle time by stage, quality control, capacity planning

Month 1 — the hire that determines whether the plan works

Estimators

3

Assessment liaison, estimates, supplementary authorisations, parts ordering

From opening; the role that most directly controls cycle time

Qualified panel beaters and spray painters

14

Strip, panel, prep, paint and assembly

Phased with floor positions

Apprentices

4

Assisted production under supervision

From Year 2, against the occupational qualifications

Parts controller

1

Supplier terms, ordering discipline, stocked consumables

Year 2

Quality controller and debtors clerk

2

Pre-release inspection; insurer invoicing and settlement follow-up

From Year 1

Gross profit against overhead — throughput absorbing fixed cost
Figure 13. Gross profit against overhead — throughput absorbing fixed cost.

Year 1

Year 2

Year 3

Year 4

Year 5

Overhead, R

3 671 000

4 261 000

6 294 000

6 975 000

7 470 000

Overhead as a share of revenue

76.5%

44.7%

34.3%

27.8%

25.5%

Gross profit, R

1 895 000

3 761 000

7 243 000

9 890 000

11 571 000

Gross profit as a multiple of overhead

0.52x

0.88x

1.15x

1.42x

1.55x

Revenue per floor position, R

300 000

476 250

573 313

695 833

771 289

Overhead falls from 76 per cent of revenue in Year 1 to 25 per cent by Year 5, and gross profit moves from 0.52 times overhead to 1.55 times. Revenue per floor position rises from R300 000 to R771 289. That is the operating leverage the whole plan depends on, and it comes from throughput absorbing a cost base that was already carried.

Four numbers govern this business and should be reported weekly: key-to-key cycle time broken down by stage, booth and floor utilisation, rework rate by technician, and debtor days by insurer. A shop that reports only monthly turnover will discover a cycle-time problem two months after it starts costing money.

Previous section7. Route to Market
Next section9. Financial Plan