SA Premier Poultry Business Plan — Executive Summary

A registered high-throughput abattoir: R100.24m funding, 3.57m birds a year, R282.95m Year 5 revenue and R38.87m EBITDA.

Executive Summary

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  • 1.1 The proposition
  • 1.2 The business is a spread, not a margin
  • 1.3 Why the plant is this size
  • 1.4 Financial summary
  • 1.5 Funding requirement
  • 1.6 The honest assessment

1.1 The proposition

SA Premier Poultry Processors is a registered high-throughput poultry abattoir and processing plant designed for 8 000 birds a day on a single shift, rising to 14 000 a day when a second shift is added in Year 4. It buys live broilers from contracted growers, slaughters and processes them, and sells fresh and frozen whole birds, portions and by-products into wholesale, food-service and retail channels. A minority of throughput is contract slaughter for third-party farmers who own their birds.

At maturity the plant processes 3 570 000 birds a year into 4 134 tonnes of dressed product, generating R282 953 809 of revenue and R38 869 531 of EBITDA.

SA Premier Poultry Processors in six lines

The business

A registered high-throughput abattoir earning the spread between a live bird and a boxed one, with contract slaughter filling the line

Registration

High-throughput poultry abattoir under the Meat Safety Act 40 of 2000, graded by the provincial executive officer

Scale

8 000 birds a day on one shift, 14 000 on two; 3 570 000 birds and 4 134 tonnes of dressed product a year at maturity

Capital required

R100 240 000 — R74 530 000 of plant and equipment and R25 710 000 of working capital and pre-operational cost, plus a R24 000 000 facility

Financial outcome

Loss-making in Years 1 and 2; profitable from Year 3; Year 5 revenue R282.95m, EBITDA R38.87m and profit after tax R25.26m

The central mechanic

Contribution is R18.88 a bird on revenue of R75.66, of which the live bird alone is R47.77. Scale is not ambition here — it is the entry condition

R18.88

Contribution a bird

63.1%

Live bird share of revenue

5 065

Break-even birds a day

R38.87m

Year 5 EBITDA

1.2 The business is a spread, not a margin

A poultry abattoir does not manufacture anything. It buys a live bird, removes what cannot be sold, and sells what can. Its entire economics are the gap between what it pays for the live animal and what it realises for the products that come off it.

The economics of a single bird processed on own account
Figure 1. The economics of a single bird processed on own account.

On the plan’s assumptions a 1.95 kilogram live bird costs R47.77 and yields 1.423 kilograms of dressed carcass worth R70.43, plus R5.22 of by-products. After inbound transport and processing costs the contribution is R18.88 a bird — 25.0 per cent of revenue. Live birds alone are 63.1 per cent of the revenue they generate, rising to 63.7 per cent of total revenue by Year 5 as the own-account share grows.

Contribution per bird against the live bird purchase price. The whole business sits on this line
Figure 2. Contribution per bird against the live bird purchase price. The whole business sits on this line.

1.3 Why the plant is this size

The most consequential decision in this plan is scale, and it was made by arithmetic rather than ambition. South African abattoirs are graded by daily throughput: rural up to 50 birds a day, low throughput up to 2 000, and high throughput above that. Each grade carries different infrastructure and oversight requirements.

Plant capacity against break-even volume at four scales. The low-throughput option cannot reach break-even within its own legal ceiling
Figure 3. Plant capacity against break-even volume at four scales. The low-throughput option cannot reach break-even within its own legal ceiling.

1.4 Financial summary

R

Year 1

Year 2

Year 3

Year 4

Year 5

Birds a day

4 800

6 800

8 000

11 000

14 000

Shifts

1

1

1

2

2

Dressed product, tonnes

1 072

1 763

2 247

3 169

4 134

Revenue

61 384 533

104 026 827

138 460 849

205 779 525

282 953 809

Live bird purchases

(36 981 740)

(64 494 727)

(87 135 638)

(130 263 386)

(180 139 970)

EBITDA

(4 174 807)

5 225 414

12 387 558

22 000 234

38 869 531

EBITDA margin

-6.8%

5.0%

8.9%

10.7%

13.7%

Profit / (loss) after tax

(21 239 260)

(6 419 039)

743 105

9 365 483

25 260 100

Debt service cover

-0.72x

0.91x

1.00x

1.78x

3.15x

Revenue and EBITDA. The step in Year 4 is the second shift
Figure 4. Revenue and EBITDA. The step in Year 4 is the second shift.

1.5 Funding requirement

The venture requires R100 240 000 — R74 530 000 of plant and equipment and R25 710 000 of working capital and pre-operational cost — plus a R24 000 000 working capital facility. A further R14 200 000 of capital expenditure is required in Year 4 to support the second shift, funded from operating cash flow.

Sources and uses of funds
Figure 5. Sources and uses of funds.

1.6 The honest assessment

Seven findings matter more than anything else in this document.

▪ The plant is a price-taker on both sides. Live birds are 63.1 per cent of revenue per bird and are bought in a commodity market; finished product is sold into a market where imported and integrated producers set the price. At 68 700 birds a week the plant is roughly 0.32 per cent of national slaughter. Sensitivity analysis confirms it: selling price and live bird price together swing EBITDA at single-shift capacity by R30.1 million, more than every other driver combined.

▪ Scale is the entry condition, not the growth plan. Break-even is 5 065 birds a day at the Year 3 mix and Year 1 fixed costs. A low-throughput plant at 1 950 birds a day would break even at 2 296 — above its own legal ceiling. There is no viable small version of this business, which means the investment cannot be staged into the market gradually.

▪ The second shift, not the first, produces the return. On a single shift the plant reaches R12 387 558 of EBITDA in Year 3, an 8.9 per cent margin. Adding a second shift for R14 200 000 of incremental capital lifts Year 5 EBITDA to R38 869 531. The building, the line and the cold store are already paid for; the second shift buys throughput at a fraction of the original capital cost.

▪ By-products are more than a quarter of the margin. Feet, heads, necks, giblets and rendered meal contribute R5.22 a bird, or 27.6 per cent of contribution. Without by-product recovery, contribution falls from R18.88 to R13.66 and break-even rises from 5 065 to 7 620 birds a day. Chicken feet in particular have export value that a plant without a paw line simply forfeits.

▪ Year 1 and Year 2 do not cover debt service. Cover is negative 0.72 times in Year 1 and 0.91 times in Year 2, against a covenant of 1.30 times that is only met in Year 4. The two-year capital moratorium is what makes the structure survivable and it must be negotiated at the outset.

▪ Working capital grows faster than profit. Growers must be paid within about 7 days; customers pay in 38. Working capital rises from R8 324 341 in Year 1 to R38 316 553 at maturity, exceeding the R24 000 000 facility from Year 4. The balance must be funded from retained cash, and a plan that assumes otherwise will run out of money while trading profitably.

▪ Avian influenza is a supply shock this plan cannot hedge. A high-pathogenic outbreak removes live birds from the market, raises the price of those remaining, and can close the plant entirely under movement controls. The 2023 outbreak — H5N1 and H7N6, the worst in South African history — resulted in 7.5 million birds being culled and severely disrupted national production. No commercial arrangement inside this business protects against it.