SA Premier Poultry Business Plan — Implementation Roadmap

The phases from construction and registration to two-shift operation, dependencies, and the gate at each stage.

Implementation Roadmap

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  • 12.1 Development programme
  • 12.2 Critical dependencies
  • 12.3 Conditions precedent to drawdown
Implementation roadmap — registration and effluent before construction
Figure 24. Implementation roadmap — registration and effluent before construction.

12.1 Development programme

Phase

Months

Activities

Gate

1. Secure and contract

1 to 9

Secure the site and confirm industrial zoning and abattoir consent use; confirm municipal water supply and trade effluent capacity; obtain abattoir registration and grading in principle from the provincial executive officer; contract 10 to 15 growers covering 70% of Year 1 throughput

Registration in principle; effluent capacity confirmed; supply contracted

2. Build and commission

9 to 22

Civils, food-grade finishes, hygiene barriers and cold store; install processing line, chillers, effluent plant and standby generation; commission the line and verify dressed yield

Dressed yield above 71% at commissioning; registration granted

3. Fill one shift

22 to 34

Open on one shift and build the own-account customer base; fill the line with contract slaughter while customers are won; obtain retail and food-service audit certification

Above 6 000 birds a day; certification achieved

4. Reach capacity

Year 3

Reach single-shift capacity of 8 000 birds a day; commence principal repayment after the moratorium; contract incremental volume for the second shift

Second-shift volume contracted; cover above 1.30x

5. Second shift

Years 4 to 5

Commission the second shift and recruit the additional crew; ramp to 14 000 birds a day; extend the facility as debtors grow

14 000 birds a day; cover above 3.0x

12.2 Critical dependencies

Dependency

What it gates

Why it cannot be accelerated

Abattoir registration and grading

Any slaughter at all

Granted by the provincial executive officer under the Meat Safety Act. A plant that cannot be registered has almost no alternative use

Trade effluent capacity and water supply

Whether the site can process

High-strength effluent; municipal rejection stops production. Confirmed before the site is committed, not after

Industrial zoning with abattoir consent use

The site itself

Site-specific and cannot be appealed into existence

Contracted live bird supply

Throughput from day one

Growers plan flocks on a cycle. Supply contracted at month 9 delivers birds at month 22, not before

Dressed yield at commissioning

The economics for the life of the plant

Two points of yield is worth R3 071 016 a year and cannot be recovered by operating discipline once the line is accepted

Retail and food-service certification

The product mix and price assumption

Audits assess a system in operation; certification cannot precede trading

Two-year capital moratorium

Surviving to Year 3

Cover is negative in Year 1 and 0.91 times in Year 2. The term must be agreed at the outset

Working capital facility committed at drawdown

Trading through the ramp

Growers are paid in 7 days and customers pay in 38. The facility is fully drawn by Year 4

12.3 Conditions precedent to drawdown