Two Seasons Garlic Business Plan — Operating Model

The two-season planting calendar across two provinces, curing and grading, and why saleable share rises from 61% to 84%.

Operating Model

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  • 12.1 Seed multiplication and the build path
  • 12.2 Facilities, equipment and technology
  • 12.3 Operating processes, quality, supply chain and compliance
  • 12.4 Operational capabilities required to deliver the plan

Two blocks, one packhouse, one seed bank: the operating model is built for a 92-hectare, 1,100-tonne business from the first season, with capacity added in steps that track planted area.

12.1 Seed multiplication and the build path

Tonnes unless stated

FY2027

FY2028

FY2029

FY2030

FY2031

Hectares planted

12

28

48

70

92

Seed required at 1.6 t/ha

19

45

77

112

147

Harvest

114

291

528

805

1,086

Retained for next season

45

77

112

147

176

Retained share of harvest

39%

26%

21%

18%

16%

Saleable crop

69

214

416

658

910

Market value of retained seed (R m)

2.60

4.53

6.83

9.13

11.09

Table 23. Seed multiplication and the build path. FY2031 retention supports a 110 ha planting in FY2032.

The seed retained in FY2031 would have been worth R11.1m had it been sold. It does not appear as a cost in the income statement, because it is a transfer of inventory rather than a cash expense, but it is real economic value withheld from the market to fund expansion. Only the first season’s planting stock is purchased, at R62/kg. Thereafter the company is self-supplying, which removes an import dependency and a phytosanitary risk but also means a serious disease event in one season compromises the next season’s planting material as well as the current crop.

12.2 Facilities, equipment and technology

Asset

Location

Capacity

Commissioned

Capex (R m)

Irrigation and land development

Both blocks

92 ha drip and pivot

Phased FY2027–31

7.80

Curing and drying sheds

Both blocks

1,200 t per season forced-air

FY2027; expanded FY2029

6.35

Packhouse, grading and cold store

Limpopo

1,500 t/yr grading; 400 t cold store

FY2028

8.60

Peeling and processing line

Limpopo

300 t input/yr single shift

FY2029

6.90

Mechanisation

Both blocks

Planters, lifters, tractors, sprayers

Phased

7.90

Buildings, workshop and systems

Both blocks

Offices, workshop, traceability and ERP

Phased

3.15

Table 24. Facilities and equipment.

12.3 Operating processes, quality, supply chain and compliance

  • Procurement. Fertiliser, crop protection and fuel procured annually on forward contracts where available; irrigation equipment and mechanisation via tender with two suppliers; seed self-supplied from FY2028.
  • Production and quality control. Agronomic protocols per block; weekly scouting for rust and white rot; curing to neck moisture below 65%; calibre grading to retailer specification; pack-out and cull rates reported weekly.
  • Logistics. Karoo harvest trucked to Limpopo packhouse (one 30-tonne load per week in season) or graded at a satellite line for regional wholesale; retail deliveries to distribution centres; export by road to SADC borders with phytosanitary certificates.
  • Inventory and working capital. Cured garlic stored up to five months; inventory days rise from 60 to 80 as the Karoo crop is marketed into autumn; receivable days 30–35; payable days 30.
  • IT systems. Lot-level traceability from field to pack; farm-management software; cloud accounting with monthly management accounts.
  • Compliance and health and safety. GFSI-benchmarked food-safety certification of the packhouse ahead of listing; ethical-trade audit; sectoral determination compliance; chemical handling and machinery safety programmes. Budget R0.42m rising to R1.18m.

12.4 Operational capabilities required to deliver the plan

Delivering 1,086 tonnes in FY2031 requires: 92 hectares under irrigation with verified water; a curing capacity of 1,200 tonnes per season; grading capacity of 1,500 tonnes a year on a single shift; peeling capacity of 300 tonnes of input; 142 field staff at seasonal peak; and an agronomic team of ten. Each is in place at least one season before it is needed, as the roadmap in Section 19 shows. The packhouse and peeling line are deliberately sized with 30–40% headroom above FY2031 requirements because the incremental cost of capacity is low and the cost of a bottleneck in harvest season is a lost programme.