Two Seasons Garlic Business Plan — Products and Services

The product portfolio across fresh grades, seed garlic and processed lines, and the production specification behind each.

Products and Services

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  • 5.1 Product portfolio
  • 5.2 Production and delivery process
  • 5.3 Portfolio analysis and growth potential

Four product formats from one crop, with peeled garlic the margin engine: 23% of FY2031 volume delivers 30% of revenue.

5.1 Product portfolio

Product

Need addressed

FY2031 price (R/kg)

Direct cost (R/kg)*

Gross margin

Capacity / scalability

FY2031 volume (t)

FY2031 revenue (R m)

Retail pre-pack and loose bulbs

Programme supply, provenance

63

5.2 packing + field

~70%

Packhouse 1,500 t/yr; scalable with shifts

351

22.1

Peeled cloves (food service)

Shelf life, consistency

121 (peeled)

15.4 peeling + field

~75%

Peeling line 300 t input/yr; second shift doubles

192

15.8

SADC export bulbs

Regional supply, diversification

53 less 7 freight

5.2 packing + 7 logistics

~55%

Constrained by phytosanitary certification, not capacity

142

7.5

Wholesale bulbs

Volume clearing, price reference

44

1.2 bagging + field

~55%

Unlimited; it is the valve

151

6.6

Processing feed and culls

Low-cost bulk

9

nil

n/a

8% of saleable crop

73

0.7

Table 9. Product portfolio at FY2031. *Direct cost excludes the shared field cost of ~R14/kg of harvested bulb at FY2031 yields.

5.2 Production and delivery process

All products derive from one production process. Cloves from the previous season’s selected seed are planted mechanically into raised beds under drip or centre-pivot irrigation; the crop is managed through vernalisation and bulbing with scheduled fertigation and a fungicide programme targeting rust and white rot; bulbs are lifted mechanically, field-wilted and moved to forced-air curing sheds for three to four weeks until neck moisture is below 65%; cured bulbs are topped, rooted, graded by calibre and either packed for retail and export, bagged for wholesale, or diverted to the peeling line where cloves are cracked, air-peeled, inspected, washed and sealed in modified-atmosphere packs before cold storage at 0–2°C.

Value chain from seed selection to dispatch
Figure 4. Value chain from seed selection to dispatch.

5.3 Portfolio analysis and growth potential

The portfolio is deliberately weighted toward the two channels that carry the price and the margin. Retail programmes anchor volume and justify the packhouse; peeled product carries the highest margin and is the format least exposed to import competition. Wholesale and export are managed channels that absorb volume the premium channels cannot take. Two adjacencies are not modelled but are real: dehydrated garlic flakes and granules from culls, which would lift cull realisation from R9/kg to an estimated R35–R45/kg of input; and certified planting-stock sales to other growers from FY2032, once the seed bank exceeds internal requirements. Both are upside to the plan.

Channel migration of sold volume across the plan period
Figure 5. Channel migration of sold volume across the plan period.