SA Best Peanut Butter Business Plan — Appendix D: Risk Register

Detailed risk register scoring likelihood and impact, with mitigations and the pre-committed trigger points adopted as policy.

Appendix D: Risk Register

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Risk

Likely

Impact

Mitigation and residual position

Aflatoxin exceedance and recall

Medium

Severe

A one-month recall costs R15881116 against a control programme of R8655900 a year. Mitigated by contracted supply with certificates of analysis, intake and batch testing, optical sorting and lot-level traceability that narrows a recall

Kernel price volatility

High

Severe

Kernels are 45.4% of revenue. Contribution reaches zero at R42269 a tonne against a planned R27 900 — headroom 51.5%. Mitigated by contracted supply and by blending local seasonal purchases with year-round imports

Retail listings not secured

High

Severe

Own-brand listings take longer than the plant takes to build. Mitigated by private label agreements covering at least half of Year 1 volume and by R3 600 000 of listing fees budgeted

Volume below plan

High

High

Break-even is 1161 t on one shift against a capacity of 1 215 t. Mitigated by private label filling the plant while own-brand listings are won

FSSC 22000 certification delayed

Medium

Severe

Without it the plant is limited to food service and industrial channels at materially lower prices. Mitigated by certification before the first commercial batch

Drought in the producing provinces

Medium

High

Local production averages about 62 000 t a year and is drought-exposed. Mitigated by import blending, at the cost of currency exposure

Tariff reviewed or reversed

Low

High

The 20% duty was granted on application and can be reviewed. It does not reach EU, UK, EFTA or SADC origins. The plan is structured to remain viable without it

Currency movement on imported kernels

High

Medium

The import portion is dollar-denominated. Mitigated by forward cover on contracted volumes

Working capital exceeds the facility

Medium

High

Working capital reaches R25069516 against a R26 000 000 facility. Mitigated by 42-day kernel stock rather than a full season, and by retaining earnings

Undeclared allergen incident

Low

Severe

Peanut is a declared major allergen; an undeclared allergen is as reportable as a mycotoxin exceedance. Mitigated by dedicated lines and R146 labelling control

Electricity cost and supply

High

Medium

Roasting and grinding are energy intensive at R1 180 a tonne. Standby generation is budgeted at R1 600 000

Second shift started before demand exists

Medium

Medium

Adds R2 700 000 of fixed cost. Mitigated by the Year 2 gate requiring contracted volume

D.1 Pre-committed trigger points

Point

Trigger

Committed response

Commissioning

Aflatoxin results not consistently below 4 ppb on trial batches

Do not commence commercial production. The internal limit is the control, not the regulatory one

Before drawdown

Less than 70% of Year 1 kernel requirement contracted

Defer construction. A plant without qualified supply cannot control the risk that defines it

Before drawdown

Less than 50% of Year 1 volume committed to private label

Defer. Own-brand listings take longer than the plant takes to build

Month 6 of trading

Intake rejection above 6% of certified deliveries

Re-audit the supplier base. Rejection at that level signals a sourcing failure, not bad luck

End of Year 1

Volume below 986 t

Engage lenders before the second shift is committed, not after

Any batch

A release test above the internal limit

Hold, investigate and widen the sampling. Never release against a single passing re-test

Any time

Own-brand share below 35% by Year 3

The margin improvement in this plan depends on the mix shift; review listings and trade investment